This post is the 4th part of our blog series on NEOcore technology. We'll show you real-world use cases with measured results from actual power electronics projects.
Engineering and Manufacturing in One House
Power electronics companies face a common problem: thermal solutions that work in the lab but can't scale to production volumes. Academic cooling solutions rarely survive the transition to manufacturing floors. CooliBlade solves this by combining thermal engineering expertise with production-ready manufacturing from day one.
Our CooliBlade Thermal Channel™ achieves thermal conductivity 1,000× higher than aluminum and performs 10× better than conventional heat pipes. But the real advantage isn't just the technology—it's that we designed it for European manufacturing at competitive costs.
Advanced Air-Cooling Technology – NEOcore redefines what's possible with air cooling in power electronics applications.
Modular Design Philosophy – Standard components adapt to custom requirements without complete redesigns.
Scalable Manufacturing – From prototypes to 100,000+ units per year with consistent quality.
We're not just a component supplier. We're a thermal design partner that understands both the physics and the production realities.
How We Scale: Modular Architecture
Most cooling companies force customers to choose: standard products that don't fit, or custom solutions that take months to develop. We take a different approach.
Standard core components handle the thermal performance. Modular interfaces adapt to different applications, power levels, and mounting requirements. Customers get customization speed without sacrificing proven thermal performance.
Complex applications still get fully custom designs, but we work collaboratively to ensure they're manufacturable at the volumes you need.
Two Production Lines, One Goal
R&D Line: Fast Iteration
Flexible tooling and workshop-grade equipment let us build prototypes in days, not weeks. Design changes happen quickly. Insights from prototypes flow directly to series production. No waiting months for "production-ready" designs.
Series Line: Volume Manufacturing
Our semi-automated line produces up to 100,000 units annually. Product changeovers take hours, not days. Every unit gets a unique serial number for full traceability. Capacity expansion planned for 2026 as demand grows.
Beyond Our Factory Walls
As customer volumes grow, we're partnering with contract manufacturers (CMOs) near major markets. These partnerships maintain our quality standards while reducing shipping costs and lead times. Our Oulu facility provides technical oversight and quality control.
This approach scales without the capital requirements of building factories in every region.
Testing That Matters
Every solution—prototype or production—undergoes validation testing: climate chambers, power cycling, and custom test rigs. We don't ship cooling solutions that work "in theory." They work in renewable energy plants, EV charging stations, telecom base stations, and industrial drives.
Production-Ready Thermal Solutions
Most cooling companies are either excellent engineers with limited production capability, or high-volume manufacturers with commodity products. CooliBlade delivers both: next-generation thermal performance with the manufacturing scalability that OEMs require.
From early prototypes to full production, we're built to scale.
Need to validate cooling performance for your next power converter? Contact our engineering team.
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